Projects Portfolio
Interior Trim Machines
This program consisted of 9 machines processing A Pillars, C Pillars, Kick Plate, Truck Scuff Plate, P-Self and Q Panel.
Processes include:
- Punching and Trimming
- Edgefolding
- Sonic Welding
- Clip install
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Driveshaft Assembly Machine
Automated assembly system for 14 versions of U joints. Part to part cycle rate of under 10 seconds.
Processes Include:
- Robotics
- Palletized Bosch Line
- Efforts Testing
- Vision System
- Auto Part I.D
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Vanity Sun Visor
A semi-automatic assembly of a vanity mirror, runs multiple versions in up to 12 second part to part cycle time, reduced labor from 24 to 6 operators.
Processes Include:
- Heated Edgefold
- Efforts Testing
- Greasing
- Clip Install
- Heat Staking
- Non-Synchronous Transfer
- Vision Systems
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Headliner Assembly
Modular Assembly fixtures with Epic “Zero Balance” tool plates for HIC brackets to bonding.
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Shipping Pallet
Consisting of 6 stations or 3 identical cells, these machines assemble and test a plastic shipping pallet.
Each cell includes:
- Tipping Station for applying logo
- Two hot plate welds of a large part driven by two servo hot plate welders
- RFID tagging, reading and data transfer.
- Print and apply labels with bar code scanning and index table.
- One double-z gantry system, servo driven
- One servo driven stacking gantry